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Rear Leaf Spring / Shackle / Hanger

Medium Risk

Clunking or banging from the rear over bumps

98+
total cases
57
NHTSA complaints
41
Reddit reports
Often misdiagnosed as a spare tire or exhaust rattle. The unloaded clunk pattern is the key diagnostic indicator.

Key Finding

Rear leaf spring shackle bushing wear affects F-150 trucks across all generations, documented in 83+ NHTSA complaints. The clunk is consistently louder when the truck bed is empty — a reliable diagnostic indicator that distinguishes it from spare tire or exhaust rattle.

Source: NHTSA Vehicle Safety Complaints Database · 2004–2024

When does it happen?

Driving over speed bumpsUnloaded truck (no cargo)Rough pavement or gravel roads

Root Cause

Leaf spring shackle bushings wear and allow metal-to-metal contact. The clunk is often louder when the truck bed is empty because the springs are less loaded and have more slack

Most Affected Model Years

2004
16 cases
2013
10 cases
2005
10 cases
2011
7 cases
2021
6 cases
2012
4 cases
2019
3 cases
2016
3 cases

NHTSA Complaint Samplesfrom 13,057+ filed complaints

Ford F-150 REGULAR CAB · 2021 · Filed 04/14/2025

The leaf spring on the rear driver side is not lined up and off centered. Other trucks of this model year have also been reported on numerous forums.

Source: NHTSA →
Ford F-150 SUPER CREW DIESEL · 2021 · Filed 04/14/2025

The leaf spring on the rear driver side is not lined up and off centered. Other trucks of this model year have also been reported on numerous forums.

Source: NHTSA →
Ford F-150 SUPER CREW · 2021 · Filed 04/14/2025

The leaf spring on the rear driver side is not lined up and off centered. Other trucks of this model year have also been reported on numerous forums.

Source: NHTSA →
Ford F-150 SUPER CAB · 2021 · Filed 04/14/2025

The leaf spring on the rear driver side is not lined up and off centered. Other trucks of this model year have also been reported on numerous forums.

Source: NHTSA →

Owner Reports

Reddit

F150 Rear Leaf Springs Needing to change the rear suspension set up in my 16 5.0 CC 6.5. Currently I have 1900# 3/1 pack from general spring and an extended shackle for lowering. Helper bags on top of that. Most of the

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Reddit

Does anyone know what this chirping is? The video shows the noise from the cabin with windows up. Leaf spring pads/bushings? Dry ball joints/tie rod ends?

View thread →
2024 · Reddit

2024 F150 lariat super crew Can anybody tell me what this Doohickey is connected to the leaf springs on one side of my truck?

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Reddit

01 F-150 Leaf Springs Howdy, I'm trying to figure out if the Dayton 431231 leaf springs rated for 1900lbs will actually fit on the rear of my truck. The parts website that I ordered them from said they should but they a

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Related Faults

Frequently Asked Questions

Why does my F-150 clunk in the rear over bumps?

Worn leaf spring shackle bushings are the most common cause. When the rubber bushings wear out, the shackle contacts the hanger bracket metal-to-metal, producing a clunk. The noise is characteristically louder when the truck bed is empty because the springs have less load and more movement.

Why is the rear clunk louder when my F-150 is empty?

This is the classic leaf spring shackle signature. An empty truck bed reduces the load on the rear springs, leaving more slack in the spring pack. This slack allows the shackle to move further before bottoming out — producing a louder clunk. Loading the bed with weight often reduces or eliminates the noise temporarily.

How do I diagnose F-150 rear suspension clunk?

Compare the noise with an empty bed vs. a loaded bed. If the clunk is significantly louder when empty, shackle bushings are the most likely culprit. Also check the spare tire carrier (a very common false positive) and exhaust hangers before condemning the leaf springs.

How much does it cost to fix F-150 leaf spring shackle bushings?

Bushing replacement typically costs $150–$400 at a shop, depending on whether only the bushings are replaced or the entire shackle assembly. Many owners complete this as a DIY job — shackle kits with new hardware are available for $30–$80.