← All faults

Driveshaft U-Joint

High Risk

Vibration or shudder when accelerating / highway speed

466+
total cases
432
NHTSA complaints
34
Reddit reports
#1 most reported F-150 chassis complaint. A failed U-joint can cause complete driveshaft separation at speed.

Key Finding

Driveshaft U-joint failure is the single most reported F-150 chassis complaint in the NHTSA database, accounting for 491 of 13,057 documented cases spanning 2004–2024. A fully failed U-joint can cause complete driveshaft separation at highway speed.

Source: NHTSA Vehicle Safety Complaints Database · 2004–2024

When does it happen?

Accelerating from stopHighway speeds 55–75 mph4WD engagement clunk

Root Cause

U-joint cross and bearing cups wear and develop play, causing driveline imbalance that produces vibration or shudder, especially under load

Most Affected Model Years

2004
81 cases
2019
43 cases
2011
36 cases
2018
34 cases
2021
32 cases
2008
27 cases
2022
26 cases
2005
24 cases

NHTSA Complaint Samplesfrom 13,057+ filed complaints

Ford F-150 (SUPER CREW) GAS · 2023 · Filed 04/03/2026

The contact owns a 2023 Ford F-150. The contact received notification of NHTSA Campaign Number: 25V512000 (Power Train). The contact stated that while making a left turn, there was a loud popping sound coming from the re

Source: NHTSA →
Ford F-150 (SUPER CREW) GAS · 2023 · Filed 03/01/2026

The vibration occurs consistently above approximately 40 mph and becomes more pronounced at highway speeds. It is felt in: • Gas pedal • Underbody near shifter • Steering wheel • Seat Despite numerous repair attemp

Source: NHTSA →
Ford F-150 (REGULAR CAB) GAS · 2023 · Filed 04/03/2026

The contact owns a 2023 Ford F-150. The contact received notification of NHTSA Campaign Number: 25V512000 (Power Train). The contact stated that while making a left turn, there was a loud popping sound coming from the re

Source: NHTSA →
Ford F-150 (REGULAR CAB) GAS · 2023 · Filed 03/01/2026

The vibration occurs consistently above approximately 40 mph and becomes more pronounced at highway speeds. It is felt in: • Gas pedal • Underbody near shifter • Steering wheel • Seat Despite numerous repair attemp

Source: NHTSA →

Owner Reports

Reddit

F250 wheel noise 2002 F250 4x4 front hub disengaged. Moving opposite ends against each other is sturdy... it passes the shake test. I have 2 questions. What is the cause of this noise? When I manually turn the hu

View thread →
2015 · Reddit

Slip Bump fix options? I have a 2015 F150 Platinum Supercrew with the 6.5’ bed and of course the two piece drive shaft. The slip bump has always been a problem on this truck but it seems like it’s worse than ever and no

View thread →
2019 · Reddit

2019 Clunking Under Driver Side floor/pedals I’ve been to the mechanic twice now and they checked everything out and said it all looks fine I have this weird clunking under my feet on the driver side of my 2019. It on

View thread →
2010 · Reddit

Has anyone with a newer F150 needed to replace a CV axle??? Need diagnostic help! I have a 2010 5.4 4x4 that has been “popping” on a left hand turn every so often for about three years. It’s been fine until a couple of

View thread →

Related Faults

Frequently Asked Questions

Why does my F-150 vibrate at highway speed?

The most common cause is a worn driveshaft U-joint. As the bearing cups wear, the joint develops play that creates driveline imbalance — felt as a vibration or shudder, typically at 55–75 mph. This is the #1 chassis complaint for F-150 in federal safety records.

What causes F-150 shudder when accelerating?

Worn U-joint cross bearings are the primary cause. The vibration is most noticeable under load (accelerating from a stop or passing at highway speed) because that's when driveline torque amplifies any play in the joint.

How many miles do F-150 U-joints last?

Factory U-joints typically last 80,000–150,000 miles, but off-road use, towing, and lack of lubrication accelerate wear significantly. Many owners report failure between 60,000–100,000 miles.

Is it safe to drive an F-150 with driveshaft vibration?

No. A failed U-joint can cause the driveshaft to separate from the vehicle while driving at highway speed, creating an immediate hazard. NHTSA complaints include cases of driveshaft separation. Inspect and replace as soon as vibration is noticed.